The CleanTrack 1000 B is an Oil Discharge Monitoring System from Brannstrom, which has been designed to provide means of monitoring, recording and controlling the ballast discharge in accordance with the requirements in Resolution MEPC.108(49) as amended by Resolution MEPC.240(65). Moreover, it is also approved for Bio- fuel blends in accordance with MEPC.1/Circ.761 as revised.
The Overboard Discharge Monitoring Equipment from the Swedish manufacturer; Brannstrom, is developed with you/ the user in focus. From retrofitting to operational use, the Cleantrack 1000B is ideal in its design being both easy to install and use for the crew, as well as being cost efficient.
Furtermore, the Cleantrack 1000B complies with the latest IMO requirements and is equipped with an interface that is probably the easiest to use.
So, the Cleantrack 1000B should be a part of your considerations if a replacement of the existing ODME is evident for you.
Key Benefits and Features
Thus, the main advantages for you are that this ODM is:
Compatible with all bio-fuel blends
Does not require a permanent fresh water connection
Reduced cabling and piping requirements with a flexible layout
Can be installed without hot work
Easy onboard calibration method
Simple installation on existing ships
On-screen user instructions for ease of use.
Focus on ease of operation
Brannstrom’s background in developing custom made electronically controlled systems has allowed them to make an ODME with the operator/ you in mind.
By applying their experience within process control, electronics and programming, their ODME has resulted in a system, which is easy to navigate and has an intuitive control panel. This makes every part of the Cleantrack 1000 B well-thought - so, from installation, to operation, and to updating the ODME it is as effortlessly as possible for you.
When you install the CleanTrack 1000 B from Brannstrom on-board of your vessel you will have an ODME, which is easily retrofitted, but also will give you following benefits:
Range 0 - 1000 ppm
Accuracy According to MEPC.108(49)
Sample Flow rate 240 liters/hour to 900 liters/hour depending on sample pump model.
Clean water connection (optional):
Flow rate Intermittently 200 to 600 liters/hour depending on sample pump model and water pressure.
Clean water is only used at Discharge Start and Stop.
Approximately 6-20 liters per Start/Stop (when applicable).
Pressure max. 5 bar
min. 0.5 bar higher than the pressure in the overboard line at the sample outlet connected point.
Spareparts
We can supply spares to all current or obsoleted systems including:
Cleantrack 1000 B
Cleantrack 1000
Cleantrack 900
The Cleantoil model.
The spareparts are many for these system, but below we have gathered an overview, so, you easy can locate the material number of the sparepart you need.
If you do not find what you are looking for, please, do not hesitate contacting us!
Pressure transmitter, Dannfos (MBS4251-2211-1AB08) for Hazardous Area Zone 0
CT891120.4d3 DZ0
Pressure transmitter, Siemens (7MF1567-3CB01-1AA1) for Hazardous Area Zone 1
CT891120.4d3R1/2
Clean sol injector check valve
CT891120.4d4
Cleantrack 1000 computer D
CT1000digcomp
Cleantrack 900 pwr PCB 8-wire vers.
CT900831.6
Cleantrack comp PCB MSTPNL
CT991215.9mstpnl
Cleantrack 1000 power PCB ctpow
CT991216.1ctpow
Cleantrack power PCB cupow
CT991216.1cupow
Cleantrack 1000 computer PCB ctup
CT991216.2ctup
CleanTrack 900/1000 Interface PCB
CT-BE165
CleanTrack 1000 computer unit door with display PCB and Computer PCB
CT-door
Cleantrack 1000 comp. keyboard PCB
CT-knp
Cleantrack 1000 LCD display digital
CT-lcd
Cleantrack 900 computer PCB 8-wire
CTMJC-20-2
Cleantrack air pressure switch
CT900209.1d2
Solenoid pneumatic valve 24VAC
CT900209.1d4
Cleantrack cleaning liquid container
CT900209.1d5
Cleantrack Container lid w. electrodes
CT900209.1d5x
Cleantrack Pump relay contactor
CT920227.1K1/2
Cleantrack Overcurrent relay 4-6A
CT920227.1OC1
Cleantrack 1000 convert unit pcb 2w
CT920227.3pcb1
Cleantrack 1000 transformer "Hahn"
CT920227.3TR1
Cleantrack 1000 zener barrier pcb
CT920227.3zb1
Cleantrack convert unit pcb 8w
CT-MJC304pcb1
CleanTrack FW solenoid valve 24VAC
CT891213.1-8
OBV pneu. pos.ind. SB821N4
CT-pn.pos.ind.
El-pneum valve contr unit 115V/230V
CT-valvebox115/230
El-pneum valve contr unit 115V/230V with dual feedback
CT-valvebox115D/230D
Diff. pressure transmitter Fuji/Siemens
CT-DPF1.2-F/S
Metting the requirements
The application of the Oil Discharge Monitoring and Control System for Vessels needs to be in accordance with MEPC.108(49) as amended by Resolution MEPC.240(65), as well as being approved for Crude oils and Petroleum products.
The CleanTrack 1000 B is meeting the requirements of all the above, and is approved for 10 types of Bio-fuel blends in accordance with MEPC.1/Circ.761 and as wells as per MEPC.2/Circ.21 as revised.
How the ODME Technology Enhances Environmental Compliance
Oil Discharge Monitoring Equipment (ODME) technology plays a crucial role in enhancing environmental compliance within the marine industry and thereby protecting the marine environment and supporting sustainable operations.
ODME systems are designed to monitor and control the discharge of oily waste from ships, ensuring adherence to international regulations such as MARPOL Annex I. By accurately measuring oil content in water discharged overboard, ODME technology helps prevent illegal pollution and protects marine ecosystems.
The integration of advanced sensors and automated reporting features enables ship operators to maintain transparent records of discharge activities. This not only aids in regulatory compliance but also promotes sustainable maritime practices, demonstrating a commitment to environmental stewardship.
The CleanTrack 1000 and CleanTrack 1000B are state-of-the-art Oil Discharge Monitoring and Control Systems designed to enhance operational efficiency and compliance in the marine industry. These systems are approved for all bio-fuel blends and feature a flexible layout requiring less cabling and piping. Installation is straightforward, even without hot work, making it easy to integrate on existing ships.
Key Features:
Approved for all Bio-fuel blends
No permanent fresh water connection needed
Flexible layout with less cabling and piping
Simple onboard calibration
User instructions on screen.
Technical Specifications for CleanTrack 1000B
This system is designed for oil discharge monitoring in oil tankers, complying with MEPC.108(49) and MEPC.240(65), and is approved for crude oils, petroleum products, and bio-fuel blends. It operates within a range of 0 - 1000 ppm and has a sample flow rate of 240 to 900 liters per hour, depending on the sample pump model. Optional clean water connection is used intermittently at discharge start and stop, with a pressure requirement of up to 5 bar.
Technical Specifications for CleanTrack 1000
The computer unit with an LCD printer is compact (200 x 370 x 100 mm) and lightweight (6 Kg), while the version with a paper printer is larger (345 x 600 x 420 mm) and heavier (35 Kg). Both units require a power supply of 220VAC/110VAC ±10%, 50/60 Hz, 50VA, and are equipped with a main switch or detachable power supply connector with a fuse size of max. 6 A.
The converting unit, installed in non-hazardous areas like the engine room, measures 600 x 760 x 220 mm and weighs 44 Kg. It features an enamel lacquer-coated steel cabinet divided into sections for electrical components and the tank/pump for cleaning the measuring cell. The unit’s electrical supply options include 3-phase 440/380VAC ±10%, 60/50Hz, 1200VA, ensuring robust performance and reliability.
These features and specifications underscore the CleanTrack systems' capability to ensure compliance, efficiency, and safety in marine operations.
As previously mentioned, the replacement of the measuring cell in your CleanTrack 1000B is a straightforward process. It involves two simple steps: removing the old sensor unit and installing the new one.
Procedure for removing the old sensor unit:
Disconnect the measuring cell cable from the connection box by rotating the housing in a counter-clockwise direction.
This action will trigger a communication error on the computer unit related to the measuring cell.
Unscrew the four mounting screws that secure the measuring cell in its position.
Carefully lower the measuring cell from the top until it is completely covered and sealed.
Procedure for installing the new sensor unit:
Lift the new measuring cell and align it with the top cover sealing.
Secure the measuring cell in its measuring position using the four screws.
Note: It is important to check that the two o-rings in the docking area are in good condition and properly in place.
Connect the measuring cell cable to the connection box by rotating the housing in a clockwise direction.
The computer unit will detect the presence of the new measuring cell and trigger an alarm.
Reset the alarm on the computer unit to complete the installation process.
See also the elements of the replacement in the picture.
The maintenance schedule for the CleanTrack 1000 B must address two items on the monitor:
The sensor unit’s calibration certificate, which expires after 5 years
A ‘calibration check’ on a regular basis.
Let’s dive into these two items in specific.
First, the calibration certificates expiration after 5 years means that the sensor unit has to be replaced, which easily can be done by the crew onboard within five minutes. The replacement of the CleanTrack 1000 B sensor unit does not necessitate any modifications of the master unit. We have explained the replacement of the sensor unit below here.
More importantly, all new sensor units are accompanied with a new calibration certificate.
Second, there is certain requirements to the calibration check of the CleanTrack 1000 B monitor, which might be performed occasionally on the ship. This calibration check may be taking place within shorter intervals than the validity period of the calibration certificate. The calibration check of the CleanTrack 1000 B can take place in two of the following ways:
Using the ‘Calibration Check Kit' to check the calibration.
If the calibration check fails, it is recommended to thoroughly clean your sensor and go through your installation to check that no air bubbles or particles are measured. If the fault remains, there is high chance you must change the measuring cell.
Benefits of Using the CleanTrack 1000 B for Optimal Marine Vessel Operations
The CleanTrack 1000 B offers numerous benefits for optimal marine vessel operations, ensuring efficiency and regulatory compliance.
This advanced Oil Discharge Monitoring Equipment (ODME) system accurately measures and records oil content in discharged water, helping vessels adhere to strict international pollution regulations such as MARPOL Annex I. Thus, you are protecting the marine environment and support sustainable marine operations by providing accurate oil discharge monitoring, ensuring adherence to environmental regulations and minimizing pollution.
Its reliable performance minimizes the risk of illegal discharges, protecting the marine environment and avoiding costly fines. The user-friendly interface and robust design of the CleanTrack 1000 B facilitate easy integration and operation, reducing downtime and maintenance efforts.
By ensuring precise monitoring and reporting, the CleanTrack 1000 B enhances operational efficiency, safety, and environmental stewardship for marine vessels.
ODME requires an annual check and calibration each 5 years to ensure the system is IMO compliant. While we can conduct the mandatory calibration at your preferred destination or between routes, we are located in Denmark. Thus if you happen to pass through Danish waters completing a calibration at sea while reducing travel time will minimize both down time and service costs.
Oil Discharge Monitoring and Control System for Oil Tankers in accordance with MEPC.108(49) as amended by Resolution MEPC.240(65), approved for Crude oils and Petroleum products as well as for 10 types of Bio-fuel blends in accordance with MEPC.1/Circ.761 as revised.
Range
0 - 1000 ppm
Accuracy
According to MEPC.108(49)
Sample Flow rate
240 liters/hour to 900 liters/hour depending on sample pump model.
Clean water connection (optional)
Flow rate: Intermittently 200 to 600 liters/hour depending on sample pump model and water pressure. Clean water is only used at Discharge Start and Stop. Approximately 6-20 liters per Start/Stop (when applicable).
Pressure: max. 5 bar. min. 0.5 bar higher than the pressure in the overboard line at the sample outlet connected point.
Technical Specifications for CleanTrack 1000
Computer unit with LCD printer
Dimensions: 200 x 370 x 100 (Height x Width x Depth) Cable glands not included.
Weight: 6 Kg
Material: AISI304
Power supply: 220VAC/110VAC +-10 % 50/60 Hz 50VA The power supply should be equipped with a main switch or a detachable power supply connector and a fuse size of max. 6 A.
Computer unit with paper printer
Dimensions: 345 x 600 x 420 (Height x Width x Depth) Cable glands not included.
Weight: 35 Kg
Colour code: RAL 7032
Power supply: 220VAC/(110VAC on request) +-10 % 50/60 Hz 50VA The power supply should be equipped with a main switch or a detachable power supply connector and a fuse size of max. 6 A.
Computer unit with LCD/paper printer
Installation place: Bulkhead mounted in cargo control room or equivalent space.
Communication: Converting unit signal communication. 2 wire 0.5 mm2 pair twisted shielded cable. Maximum cable length is 120 m.
Input signals: Ships speedlog as a voltage free switch. Min. switch on/off time: 33 ms. Max. switch on/off rebound time: 8 ms for suppression. Pulse frequency range: 45-999 pulses/nm.
Installation place: Bulkhead mounted in engine room or equivalent non-hazardous area.
Dimensions: 600 x 760 x 220 (Height x Width x Depth) Cable glands not included.
Weight: 44 Kg
Colour code: RAL 7032
Physical arrangement: The Converting unit is built into an enamel lacquer coated steel cabinet, divided in two sections. The left-hand compartment contains electrical components for external equipment, e.g. relays, transformers, Zener barriers and connection terminals. The right hand compartment contains the tank and pump for the measuring cell cleaning solution, the solenoid valves for the pneumatically manoeuvred analysing valve and the pressure switch.
Electrical supply:
The standard model is designed for electrically powered pump motor and has the following supply specification: 3 phase 440/380VAC +- 10% 60/50Hz 1200VA. The power supply should be equipped with a main switch or a detachable power supply connector and a fuse size of 3 x 10 A.
Units equipped to control pneumatically or hydraulically powered pump motors. Available for electric power supplies of: 1 phase 220VAC +- 10% 50/60Hz 200VA or 1 phase 440/380VAC +- 10% 60/50Hz 200VA. The power supply should be equipped with a main switch or a detachable power supply connector and a fuse size of 6 A.
Main switch: Optionally the Converting unit can be equipped with main switch and designed for fuse sizes of 50A.
Heater: Optionally the Converting unit can be equipped with a heater output. The purpose with the heater is to avoid freezing in the sample pump.
Safety approvals: The Zener barrier module: II (1) [Eex ia] IIC SP03ATEX3617X Tamb: -20C to +60C Um: 250VAC/VDC
Air supply: Compressed air. 1m3/h, 4 - 6 bar clean and dry control air.
Communication: Computer unit communication. 2 wire 0.5mm2 pair twisted shielded cable. Two blue marked 2 wire 0.5mm2 shielded cables for signals from the analysing unit. Maximum length is 80 m. One 6 wire 0.5mm2 blue marked shielded cable for signals from the analysing unit. Maximum length is 80 m. Pneumatic signal for controlling the analysing unit valve. Pipe dimension 6/4mm.
Inputs: Two flow meter, two wire 4 – 20 mA current signal inputs. Pressure switch for monitoring of supplied air pressure, and in certain configurations, for monitoring of the overboard valve position. On demand the CLEANTRACK 1000 is equipped with a temperature sensor that monitors the temperature of the sample pump shaft seal. Be aware of cable length limitations
Outputs: A sample feed pump output: 1) The Standard unit is designed to supply an electrical pump motor and has a 3-phase sample feed pump motor supply output. 2) The optional unit designed to operate with pneumatically or hydraulically powered sample feed pump motor has the following outputs: a) Sample feed motor forward running output, intended to supply a pneumatic or hydraulic solenoid valve, 24VAC 0.5A. b) Sample feed pump motor backward running output, intended to supply a pneumatic or hydraulic solenoid valve, 24VAC 0.5A. 2 relay outputs optionally intended to supply 24VAC 0.5A solenoid sample point valves. See configuration information. Optionally the solenoid valves can be included in the delivery. Cleaning water valve control output. 24VAC 0.5A. Cleaning solution output.
Product Specification and manuals
Brochure - CleanTrack 1000 B
English | pdf
Operations and Technical manual - CleanTrack 1000 B - Brannstrom
English | pdf
Operations and Technical Manual - CleanTrack 1000
English | pdf
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