A device to determine if there are metal particles in oil samples from lubricated machinery. This device is the optimal solution for taking oil tests on-site, on board or in remote locations where you don't have access to a laboratory.
The FWM is:
For sales or commercial inquiries please contact us at marine@insatech.com.
With the Ferrous Wear Meter from Parker Kittiwake, you can equip your vessel with a strong and incredibly simple tool for breakdown prevention and wear monitoring of all lubricated parts on board.
Thus, the ferrous wear meter enhances the durability of machinery by accurately detecting iron-based particles, allowing for timely maintenance and reducing the risk of severe wear and tear.
Designed specifically for use by crew on board, the Ferrous Wear Meter is ideal to monitor the wear and abrasion on:
Therefore, the ferrous wear meter is an invaluable tool for routine inspection, enabling the precise measurement of iron-based particles and ensuring early detection of abnormal wear in machinery components.
To do the test just do the following:
Watch the video, if you prefer to watch instead of read how to do.
Watch our unboxing video and find out! From innovative tools to essential instructions, we will guide you through every detail, ensuring you're fully equipped for whatever lies ahead.
| Ordering Information | |||||||||||||||||||
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| Part Number | Description |
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| FG-K30258-KW | Ferrous Wear Meter |
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| FG-K30362-KW | Ferrous wear meter (FWM) consumables pack (500 off test tubes, 500 off pippettes) |
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| FG-K30366-KW | Ferrous wear meter (FWM) Power Adapter (UK, EU and US adaptors included) |
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| FG-K30368-KW | Ferrous wear meter (FWM) Recalibration |
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| FG-K30377-KW | Ferrous Wear Meter + Cold Corrosion Test Kit |
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The test itself could not be more straight forward or simple. A sample is draw from the equipment you wish to analyze and is put into one of the disposable test tubes that comes with the analyzer.
The Ferrous Wear Meter just need to be powered up, and once it is ready for use, the test tube is inserted into the test tube slot. In a matter of seconds, the instrument will display a reading, showing the content of ferrous material in ppm.
Like any other device, machinery, or item on board of your vessel, keeping the Ferrous Wear Meter clean and upholding the general maintenance of the device will extend the lifetime of the FWM.
When cleaning the instrument, you should use a soft cloth and only a mild detergent. The usage of other solvents or cleaning products on the FWM might cause damage to the device.
The measurement hole of the instrument (see picture below) is very important to keep clean all the time, as test data will be variable and inaccurate if not. This hole can also carefully be cleaned with a soft cloth and mild detergent like the rest of the FWM.
Furthermore, the Ferrous Wear Meter have no user serviceable parts. Which makes it easier for you to only focus on the basic, but necessary cleaning. However, do not disassemble the FWM! If you do, the warranty will be invalid if the FWM is disassembled.
The instrument should be located according to the following guidelines:
Find a flat, level surface as for example a workbench or a desk and set up the FWM here
Keep the instrument in a temperature stable environment for the best results. Thus, away from strong drafts and heat sources such as air conditioning vents or heaters
If you have strong magnetic fields avoid placing the FWM in near proximity to this. For example, large electronic motors or generators, power transformers, loudspeakers, or microwave ovens. These devices create such strong magnetic fields sometimes that the device can be affected even through walls.
Here is a step-by-step guide for you to take a sample:
Are you worried about abrasive wear or water in your cylinder/ lube oil?
The non-stop financial pressure on you makes the drive to safe money apply not only to fuel savings, but also to cylinder lubrication oil.
Thus, the Ferrous Wear Meter can be used to feed rate optimization of cylinder scrape down feed rates on-board vessels, which allows you to save in your oil use. Furthermore, you can be sure that catastrophic cylinder damage is happening to the liner and/pr ring packs due to less lubrication of the cylinder bore.
As you know, the drive to save operating costs has, moreover, led vessels to operate under slow steaming conditions, as you run the vessel at lower speeds and engine powers. This is leading to issues with cylinders, where corrosive wear and abrasion appears, also known as cold corrosion.
You can get the full picture of your cylinder operating conditions, when using the Ferrous Wear Meter together with the Cold Corrosion Test Kit (FG-K30377-KW), as well as Base Number (BN) Testing done with the DIGI TBN Test Kit (FG-K1-004-KW).
The Cold Corrosion Test Kit is a good way to accurately analyze the level of corrosive elements in cylinder oil, which can prevent serious damage.
Within 5 minutes you will know the non-metallic iron concentration in the scrape down oil. Thus, it is a quick and simple on-board test, where you avoid sending the sample to a laboratory.
A complete oil analysis kit that can be used on-site for measuring and monitoring the amount of water in oil and TBN for industry, marine and offshore equipment, which enable you to conduct oil analysis quickly and easily.
In specific the DIGI Test Kits can help you ensure that the operating routines and processes ensures the engine running at its optimal conditions and ensuring minimum:
By performing an analysis on a sample of lube oil, the Ferrous Wear Meter detects the content of ferrous debris from abrasive wear in moving parts. With sample as small as 5 ml, the instrument utilizes a magnetic principle to determine the amount of debris in the lube oil and grease.
By doing the analysis frequently with fixed intervals, an increase in wear can be detected at an early stage. This will allow the crew to base their maintenance on the actual conditions of the equipment, rather than on conservatively recommended service intervals. Thus, the ferrous wear meter enhances the durability of your machinery and is an invaluable tool for your routine inspection.
Metal wear detection is crucial for maintaining the health and performance of machinery, especially in demanding environments like the marine industry. Identifying and monitoring the wear of metal components can prevent catastrophic failures, reduce maintenance costs, and extend the lifespan of equipment.
A key instrument in this process is the ferrous wear meter, which measures the concentration of iron-based particles in lubricants or oils. By providing precise readings of ferrous debris, the ferrous wear meter helps detect early signs of abnormal wear.
This allows for timely interventions, ensuring that engines and other critical systems operate efficiently and reliably, ultimately safeguarding the vessel and its operations.
Enhancing the longevity of equipment is vital for maximizing operational efficiency and minimizing costs, particularly in the marine industry.
Best practices include regular maintenance, proper lubrication, and diligent monitoring of machinery components.
Utilizing advanced tools like the ferrous wear meter is crucial in this process. This instrument measures the concentration of iron-based particles in lubricants, providing early detection of abnormal wear.
By identifying potential issues before they escalate, the ferrous wear meter helps schedule timely maintenance and repairs, ultimately extending the lifespan of engines and other critical equipment, ensuring reliable and efficient vessel operations.
Ferrous debris consists of tiny particles of iron or steel that originate from the wear and tear of machinery components. These particles are typically generated through friction, abrasion, or corrosion within engines, gearboxes, and other mechanical systems.
In the marine industry, monitoring ferrous debris is particularly critical due to the harsh operating environments and the high cost of equipment failure. The presence of ferrous debris in marine engines and other onboard machinery can indicate abnormal wear, potential component failure, or the need for maintenance.
Early detection through oil analysis helps prevent severe damage, reduces downtime, extends equipment lifespan, and ensures the optimal performance and safety of the vessel.
Ferrous wear concentration refers to the amount of iron-based particles present in a lubricant or oil sample, indicative of the wear rate of machinery components.
In the marine industry, monitoring ferrous wear concentration is vital for assessing the condition of engines and other critical equipment. High levels of ferrous particles can signal excessive wear and potential failure of parts such as bearings, gears, and shafts.
Regular analysis of ferrous wear concentration helps in early detection of abnormal wear patterns, allowing for timely maintenance and repairs, thereby preventing costly breakdowns and ensuring the efficient and safe operation of marine vessels.
A ferrous wear meter is a specialized device used to measure the concentration of iron-based particles in lubricants or oils, indicating the wear rate of machinery components.
In the marine industry, this tool is essential for monitoring the condition of engines and other critical equipment. By providing precise measurements of ferrous debris, the ferrous wear meter helps detect early signs of abnormal wear, allowing for timely maintenance and repairs.
This proactive approach helps prevent costly breakdowns, ensures optimal performance, and extends the lifespan of marine machinery.
Thus, the ferrous wear meter is an essential tool for monitoring the concentration of iron-based particles in lubricants and grease, helping to detect early signs of abnormal wear and extend the lifespan of machinery components.
| Technical Specifications | |||||||||||||||||||
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| Display Resolution | 5 PPM |
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| Sample Detection method | Magnetometary |
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| Measurement Range | 0 - 2500 PPM |
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| Operating Temp. Range | 15°C - 40°C (60°F - 104°F) |
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| Power | 24 V DC - Power supply provided including UK, EU and US power adaptors |
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| Repeatability |
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| Sample Bottle | Standard 5 ml test tube |
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| Test Time | <3 seconds per sample |
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| Weight | 1.1 kg |
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