Water in Oil Sensor (WiO) FRG00035 (New Generation)
The Water in Oil system from HORN consists of a sensor FRG00035, a main processing unit MPU010, or the connection box GHG02088-5.
The new generation of WiO benefits you with:
For sales or commercial inquiries please contact us at marine@insatech.com.
Oil can hold a certain amount of dissolved water, where the maximum amount of water that oil can hold is characterized by the "saturation point". Above this point free water precipitates, which can lead to corrosion inside your engine.
Traditionally, you would measure the free water in your oil or emulsion, but the WiO system system senses the absolute content of absorbed water in oil. Thus, the Water in Oil Sensor FRG00035 physically detects the water activity based on the capacitive measuring principle.
Because the WiO system is installed in a vigorous stainless-steel housing the sensor resists the most demanding environmental conditions.
Moreover, you get a highly flexible system that offers a simple integration with the sensor and the connection and processing unit (GHG02088-5 or MPU010) with several options for output signal and functions for event memory.
Additionally, the AC version together with the processing unit GHG02088-5 gives you the possibility of not only reading the analog signals of temperature and AW, but also the alarm signals supported by relay technology.
OBS: A great feature of the sensor FRG00035 is the fact, that it does not need any cleaning.
The Water in Oil System from HORN consist of:
Additionally, to the basic standalone version, is the option to get an analogue output for water content and oil temperature, as well as an indicator box with analog indicator(s), operating devices, and an acoustic alarm.
The WiO system is applicable in various fields including:
The WiO sensor is available with two different lengths of the shaft; A sensor shaft with the length of 68 mm or 138 mm.
See the technical data for the main processing unit: MPU010-I-K, MPU010-I-G, and GHG02088-5 below.
| MPU010-I-K | |||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Power supply | 8 ... 32 VDC, max. permissible ripple ≤ 5 % (protected by automatic fuse) 2 power supply inputs (redundancy) |
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| Power consumption | approx. 10 W |
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| Polarity protection | Yes |
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| Operating/ Storage temperature | -25 ... +85 °C |
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| Relative humidity | < 90 %, non-condensing |
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| Weight | Approx. 1000 g. |
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| Protection degree | IP 67 |
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| EMC-standard | DIN EN 55016 and DIN EN 55022, safety rules acc. EN 61000-4, -6 rules for type approval test accord. GL |
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| Connection to PE | Copper mesh band |
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| Cable glands | M12 for sensor |
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| Sensor interface | I2C |
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| Relays | PAV (pre-alarm-value), MAV (main-alarm-value), STATUS |
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| Analog output | current output or voltage output (details configurable: 4-20 mA or 0-10 VDC, others on request), galvanic isolated, user selectable |
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| Current output load | max.1200 Ω |
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| Ethernet | Transmission rate max. 100 Mbit/s, galvanic isolated, IP-Address adjustable |
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| CAN | Transmission rate 20 kBaud ... 1 Mbaud, galvanic isolated, Node ID adjustable 1...127 |
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| Configuration/ display | CAN open-protocol / Web page over ethernet |
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| MPU010-I-G | |||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Power supply | 8 ... 32 VDC, max. permissible ripple ≤ 5 % (protected by automatic fuse) 2 power supply inputs (redundancy) |
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| Power consumption | approx. 10 W |
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| Polarity protection | Yes |
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| Operating/ Storage temperature | -25 ... +85 °C |
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| Relative humidity | < 90 %, non-condensing |
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| Weight | Approx. 1000 g. |
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| Protection degree | IP 67 |
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| EMC-standard | DIN EN 55016 and DIN EN 55022, safety rules acc. EN 61000-4, -6 rules for type approval test accord. GL |
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| Connection to PE | Copper mesh band |
||||||||||||||||||
| Cable glands | M12 for sensor |
||||||||||||||||||
| Sensor interface | I2C |
||||||||||||||||||
| Relays | PAV (pre-alarm-value), MAV (main-alarm-value), STATUS |
||||||||||||||||||
| Analog output | current output or voltage output (details configurable: 4-20 mA or 0-10 VDC, others on request), galvanic isolated, user selectable |
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| Current output load | max.1200 Ω |
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| Ethernet | Transmission rate max. 100 Mbit/s, galvanic isolated, IP-Address adjustable |
||||||||||||||||||
| CAN | Transmission rate 20 kBaud ... 1 Mbaud, galvanic isolated, Node ID adjustable 1...127 |
||||||||||||||||||
| Configuration/ display | CAN open-protocol / Web page over ethernet |
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| GHG02088-5 | |||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Power supply | 8 ... 32 VDC, max. permissible ripple ≤ 5 % (protected by automatic fuse) 2 power supply inputs (redundancy) |
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| Power consumption | approx. 2 W |
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| Polarity protection | Yes |
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| Operating/ Storage temperature | -25 ... +85 °C |
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| Relative humidity | < 90 %, non-condensing |
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| Weight | Approx. 700 g. |
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| Protection degree | IP 67 |
||||||||||||||||||
| EMC-standard | DIN EN 55016 and DIN EN 55022, safety rules acc. EN 61000-4, -6 rules for type approval test accord. GL |
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| Connection to PE | Copper mesh band |
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| Cable glands | M16 for sensor |
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| Sensor interface | AC |
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| Relays | PAV (pre-alarm-value), MAV (main-alarm-value), STATUS |
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| Analog output | current output (4-20 mA), galvanic isolated |
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| Current output load | max. 500 Ω |
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| Technical Specifications FRG00035 | |||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Output interface | I: I2C R / N (Note 1): RS232 C: Relay (2x) A: Analog (2x) AC (Note 2): Analog (2x) / Relay (3x) |
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| Output information | I: Humidity, Temp., PAV, MAV R / N (Note 1): Humidity, Temp., PAV, MAV C: PAV, MAV A: Humidity, Temp. AC (Note 2): Humidity, Temp., PAV, MAV, STATUS |
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| Output characteristics | I: Serial R / N (Note 1): Serial C: Analog 4 ... 20mA / load max. 500 Ω. Relay max. 500mA A: Analog 4 ... 20mA / load max. 500 Ω. Relay max. 500mA AC (Note 2): Analog 4 ... 20mA / load max. 500 Ω. Relay max. 500mA |
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| Accuracy of humidity measurement | ±3% |
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| Pressure resistance against medium | 10 bar |
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| Protection degree | IP67 |
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| Power supply | I: 5 VDC ± 5% R / N (Note 1): 18 ... 32 VDC, max. perm. ripple ≤ 5% C: 18 ... 32 VDC, max. perm. ripple ≤ 5% A: 18 ... 32 VDC, max. perm. ripple ≤ 5% AC (Note 2): 18 ... 32 VDC, max. perm. ripple ≤ 5% |
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| Current consumption | < 50mA |
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| Polarity protection | yes |
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| Cable length | I: max. 50m R / N (Note 1): max. 25m C: max. 50m A: max. 50m AC (Note 2): max. 50m |
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| Certificates | Class approval DNV |
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| Dimensions | Standard shaft length: 68 mm/ 138 mm (others on request), see drawing Connecting thread: outer thread G ¾ (inner thread G ¾ on demand) |
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| Notes | 1) R = Short circuit protected (SCP)/ N = Non-SCP; Only for HORN-Bearing Distance Monitoring System (BDMS) 2) Only in combination with GHG02088-5 |
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| Technical Specifications MPU010-I-K | |||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Power supply | 8 ... 32 VDC, max. permissible ripple ≤ 5 % (protected by automatic fuse) 2 power supply inputs (redundancy) |
||||||||||||||||||
| Power consumption | approx. 10 W |
||||||||||||||||||
| Polarity protection | Yes |
||||||||||||||||||
| Operating/ Storage temperature | -25 ... +85 °C |
||||||||||||||||||
| Relative humidity | < 90 %, non-condensing |
||||||||||||||||||
| Weight | Approx. 1000 g. |
||||||||||||||||||
| Protection degree | IP 67 |
||||||||||||||||||
| EMC-standard | DIN EN 55016 and DIN EN 55022, safety rules acc. EN 61000-4, -6 rules for type approval test accord. GL |
||||||||||||||||||
| Connection to PE | Copper mesh band |
||||||||||||||||||
| Cable glands | M12 for sensor |
||||||||||||||||||
| Sensor interface | I2C |
||||||||||||||||||
| Relays | PAV (pre-alarm-value), MAV (main-alarm-value), STATUS |
||||||||||||||||||
| Analog output | current output or voltage output (details configurable: 4-20 mA or 0-10 VDC, others on request), galvanic isolated, user selectable |
||||||||||||||||||
| Current output load | max.1200 Ω |
||||||||||||||||||
| Ethernet | Transmission rate max. 100 Mbit/s, galvanic isolated, IP-Address adjustable |
||||||||||||||||||
| CAN | Transmission rate 20 kBaud ... 1 Mbaud, galvanic isolated, Node ID adjustable 1...127 |
||||||||||||||||||
| Configuration/ display | CAN open-protocol / Web page over ethernet |
||||||||||||||||||
| Technical Specifications MPU010-I-G | |||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Power supply | 8 ... 32 VDC, max. permissible ripple ≤ 5 % (protected by automatic fuse) 2 power supply inputs (redundancy) |
||||||||||||||||||
| Power consumption | approx. 10 W |
||||||||||||||||||
| Polarity protection | Yes |
||||||||||||||||||
| Operating/ Storage temperature | -25 ... +85 °C |
||||||||||||||||||
| Relative humidity | < 90 %, non-condensing |
||||||||||||||||||
| Weight | Approx. 1000 g. |
||||||||||||||||||
| Protection degree | IP 67 |
||||||||||||||||||
| EMC-standard | DIN EN 55016 and DIN EN 55022, safety rules acc. EN 61000-4, -6 rules for type approval test accord. GL |
||||||||||||||||||
| Connection to PE | Copper mesh band |
||||||||||||||||||
| Cable glands | M12 for sensor |
||||||||||||||||||
| Sensor interface | I2C |
||||||||||||||||||
| Relays | PAV (pre-alarm-value), MAV (main-alarm-value), STATUS |
||||||||||||||||||
| Analog output | current output or voltage output (details configurable: 4-20 mA or 0-10 VDC, others on request), galvanic isolated, user selectable |
||||||||||||||||||
| Current output load | max.1200 Ω |
||||||||||||||||||
| Ethernet | Transmission rate max. 100 Mbit/s, galvanic isolated, IP-Address adjustable |
||||||||||||||||||
| CAN | Transmission rate 20 kBaud ... 1 Mbaud, galvanic isolated, Node ID adjustable 1...127 |
||||||||||||||||||
| Configuration/ display | CAN open-protocol / Web page over ethernet |
||||||||||||||||||
| Technical Specifications GHG02088-5 | |||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Power supply | 8 ... 32 VDC, max. permissible ripple ≤ 5 % (protected by automatic fuse) 2 power supply inputs (redundancy) |
||||||||||||||||||
| Power consumption | approx. 2 W |
||||||||||||||||||
| Polarity protection | Yes |
||||||||||||||||||
| Operating/ Storage temperature | -25 ... +85 °C |
||||||||||||||||||
| Relative humidity | < 90 %, non-condensing |
||||||||||||||||||
| Weight | Approx. 700 g. |
||||||||||||||||||
| Protection degree | IP 67 |
||||||||||||||||||
| EMC-standard | DIN EN 55016 and DIN EN 55022, safety rules acc. EN 61000-4, -6 rules for type approval test accord. GL |
||||||||||||||||||
| Connection to PE | Copper mesh band |
||||||||||||||||||
| Cable glands | M16 for sensor |
||||||||||||||||||
| Sensor interface | AC |
||||||||||||||||||
| Relays | PAV (pre-alarm-value), MAV (main-alarm-value), STATUS |
||||||||||||||||||
| Analog output | current output (4-20 mA), galvanic isolated |
||||||||||||||||||
| Current output load | max. 500 Ω |
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